Engineered to perform – it’s a concrete fact. The REKERS KRS block machine range, represented by our flagship KRS 4, is suitable for a wide product range. Its unique features include a servo motor variable vibration system, a servo motor walking beam board conveyor, a servo motor cantilever feedbox(es), a unique mould change arm and the patented REKERS color blending system face-mix hopper and matching feedbox.

A range of block machines for various board sizes and types as well as product heights and types is manufactured by REKERS. The complex machines can be easily be integrated into the Rekers handling systems.

REKERS block machine features:
  • a rigid, heavy-duty main frame for a long service life
  • the facemix section is hydraulically connected to the main frame and opens by electric drive
  • a high performance hydraulic power pack
  • an optional 4-point tamper leveler for demanding products
  • an optional draw or profile plate for special products
  • an optional automatic greasing and lubrication system

The feedbox is hydraulically operated with servo technology and this ensures a fast and uniform filling of the mould. Excellent access allows easy cleaning. The feedbox section can be height adjusted by means of electric spindle drives.

The basemix feedbox is fitted with a hydraulically operated rake / grid to assist mould filling. The rake operates in travel- or cross direction and can be easily removed for cleaning.

The front and back of the feedbox has a movable scraper. The back scraper is hydraulically operated and connected to the front scraper by means of link arms. This ensures that the spillage is reduced to a minimum.

The mould and tamper carriages have torsion bar levelers and are hydraulically operated with servo technology for fast movements and exact positioning. Positioning is by means of an inductive encoder, no moving parts, no wear.

The patented Rekers variable force and variable frequency vibrator guarantees a fast and optimum compaction for all product types.

The pneumatically operated mould suspension and tamper clamping system enables fast mould change times to be achieved.The heavy-duty height adjustable static bars and the vibration table board bars are fitted with wear strips that can be easily replaced.

We can offer our quick-change mould device for a fast and safe mould change. This allows the mould and tamper to be inserted directly into the heart of the block machine.

Most existing block machines can be fitted with the Rekers quick-change mould device.

The mould change device consists of an articulated double arm with a rotating plate mounted on the end which supports the mould and tamper.

At the start of a mould change the plate is swung under the raised mould. The positioning of the mould and tamper carriages is automatically controlled from the control panel mounted directly on the arm. The mould and tamper are then swung out of and next to the block machine. This allows them to be easily removed by a fork lift truck or by means of the stack car with the optional mould managementsystem. The plate is hinged on the arm which allows it to be stowed vertically along the side of the machine behind the guarding after use.

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Performance Data


Rekers KRS 4





Dimensions


without Face-Mix unit
with Face-Mix unit
Length x width x height [mm]
5.800 x 3.000 x 5.000
11.000 x 3.000 x 5.000



Board Dimensions



minimum maximum
Width [mm]
1300 1500
Length [mm]
900 1300
Height [mm]
10 60
Boardmaterial Steel, Wood, Plastic
Weight

without Face-Mix unit
with Face-Mix unit
Weight [kg] 24.000 31.000



Product Dimensions


min...max [mm]
45...500



Vibration Force


Fully variable vibration

[kN] 0...225



Performance


without Face-Mix unit with Face-Mix unit
Pflaster [m²/8h]
2510...3250 1840...2300



Cycle Time



without Face-Mix unit with Face-Mix unit
Pavers [sec]
8.5 - 11
12 - 15
Slabs [sec]
9.5 - 12
13 - 16
Blocks [sec]
10 - 12
-
Hollowblocks [sec]
12 - 15
-
Kerbstones [sec]
18 - 20
23 - 25
Edgers [sec]
17 - 19
20 - 23



Electrical Data

Power consumption [kW]
120
Current Consumption [A]
dependent on features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

More information about Rekers KRS 4:
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